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Aerators

 

 

I read about a pretty cool aerator mod over at the sandtrooper.net forums.  Basically you gut out the aerators, cut a larger hole behind them, and then actually USE them as air intake!  I simply guessed how it could be done & here's how.

The first step is to paint and/or put the decal onto the aerators.  I decided to try the decals, & I began by first gutting the aerator & spraying it with some windex.  I then carefully wrapped the decal around it.  It overlaps a bit, & is quite a bit taller than the actual piece.
Just another shot showing the decaled aerator.
Here you can see that I left out that white piece.  Air COULD get through with that in there, but not enough.
I first drilled the recommended holes in the helmet as pilot holes.
An inside view of the pilot holes.
Next I marked the inside of the helmet with the approximate size of the aerators.  What I did was to unscrew the back piece of the aerators.  I couldn't get a good picture of it, but the inner portion(that actually screws into the rest of the aerator) is smaller than the back of it.  I traced this inner portion & used the dremel to carefully cut out the holes.  I would only removed a VERY small bit at a time & kept test-fitting the back of the aerator until it JUST fit through the holes.
Here's a rear view of the resulting holes.
Once drilled out, I stick the rear portion of the aerators through the BACK of the faceplate.  Then it's pretty simple to screw the rest of the aerator on the front of the helmet.
Perhaps a better view of how the back is assembled.
And the completed aerator assembly.  My only gripe is that the aerators now don't stick out as much as they 
"should."  I'll either live with it, or find a way to attach the whole aerator to the outside of the faceplate.  The good thing about the current mod is that I can simply unscrew them!
 

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Last modified: May 09, 2005