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Tools Required

 

 

You'll need some additional tools to complete your armor in addition to what comes with the kit:

Rotary tool / Dremel
Hi speed cutting bit
While not a necessity, it will be sure to make life easier.  It can be used for:
  • Cutting out the frown
  • Cutting the ab/butt pieces
  • Trimming/sanding down pieces
  • Polishing armor
  • Hacking blasters/props
Spray Paint
You will need some gray paint(that matches the gray of the decals) to paint the thermal detonator/O2 tank.

In addition, I will use this to spray the "frown" section of the helmet instead of just using the decals.

I might also buy some black to coat the inside of the helmet to make it nice & dark inside.

Rivet gun & rivets
 
The consensus seems to be that the provided Velcro is garbage & that you should find other means of assembling the armor.  Along with snaps, I will use rivets in the stead of glue/Velcro.
Snaps & pliers As with the rivets, these will be used instead of Velcro for stronger yet removable attachment of armor.
Hot glue gun The ABS cement provided with the kit will PERMANENTLY bond the pieces together & scar the pieces if you're not careful. 

Where possible I will use my new, mini hot-glue gun to affix pieces of the armor. 

Sceen Patch Kit
Screen door patch kit
After it cutout the black portion of the helmet's frown, I will place some sort of black screen beneath it.  Other's have used screen door patch kits, which can be purchased for less than $5.
Shelf Liner
Shelf Liner
This foam shelf liner will be used to help loose armor pieces fit more snugly.  It's very soft & thin enough(and the right color) to go virtually unnoticed.
Small Clamps
This package of 22 small clamps was purchased at Mendard's for less than $10.
   
 

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Last modified: July 27, 2004